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Pre-installation instructions ECdrive H KIT

ECdrive H 190486-01 EN Pre-installation instructions  ECdrive H Contents … 1 Introduction … Symbols and illustrations … Revisions and validity … Product liability … Reference documents … 2 Fundamental safety notes … Intended use … Safety notes … Safety-conscious working … Environmentally conscious working … Safety notes related to transportation and storage … Qualification … 3 About this document … 4 Overview … Diagrams … Tools and aids … Torques … Components and assembly groups … Bill of material VP-Kit ECdrive H … 5 Pre-mounting … Machining the track and cover … Preparing the track … Installing stop buffers … Installing the drive components … Installing cable guides … 10 Connecting motor gear unit and control unit … 10 Connecting transformer and control unit … 11 Fitting the transformer ground … 12 Fitting the cover earthing … 13 Connecting the rechargeable battery and control unit … 14 … Device safety test and production test … 15 … Unplugging the cables … 15 ECdrive H Introduction … Introduction … Symbols and illustrations Warning notices In these instructions, warning notices are used to warn against material damage and injuries. XX Always read and observe these warning notices. XX Observe all measures marked with the warning symbol and warning word . Warning symbol Warning word Meaning DANGER Danger to persons. Non-compliance will result in death or serious injuries. WARNING Danger to persons. Non-compliance can result in death or serious injuries. CAUTION Danger to persons. Non-compliance can result in minor injuries. Further symbols and illustrations Important information and technical notes are highlighted to explain correct operation. Symbol Meaning means “important note”. Information to prevent property damage, to understand or optimise the operation sequences. means “additional Information” XX … Symbol for an action: This means you have to do something. XX If there are several actions to be taken, keep to the given order. Revisions and validity Version 01: valid for ECdrive H from date of manufacture 2021. … Product liability In compliance with the liability of the manufacturer for his products as defined in the German “Product Liability Act”, compliance with the information contained in this brochure (product information and intended use, misuse, product performance, product maintenance, obligations to provide information and instructions) must be ensured. Failure to comply releases the manufacturer from his statutory liability. … Reference documents Type Wiring diagram Additional wiring diagrams Installation instructions Name Automatic sliding doors DCU1-NT/DCU1-2M-NT DCU1-NT-OP ECdrive H These documents are subject to change. Use only the most recent version. … Fundamental safety notes … ECdrive H Fundamental safety notes GEZE GmbH is referred to as GEZE below. … Intended use The sliding door system is used for the automatic opening and closing of a building passage. The sliding door system may only be used in a vertical installation position and in dry rooms within the permitted application area. The sliding door system is designed for pedestrian traffic in buildings. The sliding door system is not designed for the following uses: àà for industrial use àà for area of application which do not serve pedestrian traffic (such as garage doors) àà on mobile objects such as ships The sliding door system may only be used: àà in the modes of operation provided for by GEZE àà with the components approved/released by GEZE àà with the software delivered by GEZE àà in the installation variants / types of installation documented by GEZE àà within the tested/approved area of application (climate / temperature / IP rating) Any other use is considered non-intended and will lead to the exclusion of all liability and warranty claims to GEZE. … Safety notes àà Intervention and modifications which influence the safety technology and functionality of the sliding door system may only be carried out by GEZE. àà Problem-free and safe operation assumes proper transportation, proper set-up and installation, qualified operation and correct maintenance have taken place. àà The relevant accident prevention regulations and other generally recognised safety technology or health & safety rules must be kept. àà Only original accessories, original spare parts and accessories approved by GEZE guarantee problem-free function of the sliding door system àà The mandatory installation, maintenance and repair work must be performed by properly trained personnel authorised by GEZE. àà The country-specific laws and regulations are to be observed during safety-related tests. àà If unauthorised changes are made to the system, GEZE cannot be held liable in any way whatsoever for any resulting damage, and the statement of approval for use in escape and rescue routes is no longer valid. àà GEZE does not accept any warranty for combinations with third-party products. àà Only original GEZE parts may be used for repair and maintenance work. àà The connection to the mains voltage must be completed by an electrician or specialised electrical technician. Perform the power connection and protective earth connection test in accordance with VDE 0100 Part 600. àà Use an on-site 10-A overload cut-out as the line-side disconnecting device. àà Protect the display programme switch against unauthorised access. àà In compliance with Machinery Directive 2006/42/EC, a risk analysis must be performed and the door system identified in accordance with CE Marking Directive 93/68/EEC before the door system is commissioned. àà Observe the latest versions of guidelines, standards and country-specific regulations, in particular: àà DIN 18650: “Building hardware – Powered automatic doors” àà VDE 0100, Part 600: “Installation of low-voltage systems” àà EN 16005: “Power-operated pedestrian doorsets – Safety in use– Requirements and test methods” àà EN 60335-1: “Household and similar electrical appliances - Safety Part 1: General requirements” àà EN 60335-2-103: “Household and similar electrical appliances - Safety: Special requirements for drives for gates, doors and windows” àà Do not loosen screw-fitted electrical ground connections. The product should be installed or incorporated in such a way that effortless access to the product is guaranteed during any repairs and/or maintenance, and that any removal costs do not stand out of proportion to the value of the product. … ECdrive H … Fundamental safety notes Safety-conscious working àà Secure workplace against unauthorised entry. àà Use only the cables specified on the cable plan provided. Cables must be shielded in compliance with the wiring diagram. àà Secure loose, internal drive cables with cable ties. àà Before working on the electrical system: àà Disconnect the drive from the 230 V mains and secure it against being switched back on again. Check isolation from power supply. àà Disconnect the control unit from the 24 V rechargeable battery. àà Note that if an Uninterruptible Power Supply (UPS) is used, the system will still be supplied with voltage despite the fact that the power supply is disconnected. àà Always use insulated wire-end ferrules for wire cores. àà Make sure of sufficient lighting. àà Risk of injury with opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts. àà Risk of injury caused by unsecured crushing, impact, drawing-in or shearing spots. àà Risk of injury due to sharp edges on the drive and door leaf. àà Risk of injury during installation through freely moving parts. … Environmentally conscious working àà When disposing of the door system, separate the different materials and have them recycled. àà Do not dispose of batteries and rechargeable batteries with household waste. àà Comply with the statutory regulations when disposing of the door system and the batteries/rechargeable batteries. … Safety notes related to transportation and storage Do not throw, do not drop. Avoid heavy impacts. àà Storage temperatures under –30 °C and above +60 °C can result in damage to the device. àà Protect against humidity. àà Dry, well ventilated, closed, weather-proof and UV-protected rooms are suitable as storage areas. XX XX … Qualification Observe country-specific regulations! Applicable in Germany: Companies that carry out the pre-assembly of sliding door drives for escape routes must be licensed as an expanded manufacturing facility by the testing institution that issued the type approval certificate. … About this document … ECdrive H About this document These instructions describe the pre-installation of the ECdrive H automatic sliding door drive. … Overview … Diagrams Drawing no. 70517-0-001 70517-2-0201 70517-2-0224 70517-2-0223 70517-2-0229 Type Drive drawing Component drawing Component drawing Component drawing Component drawing Name Drive ECdrive H Track, bespoke, for ECdrive H Cover PL 200×40, bespoke, for ECdrive H Side plate, right/left for ECdrive H Leaf spring for cover ECdrive H The diagrams are subject to change without notice. Use only the most recent version. … Tools and aids Tool Closer size Tape measure Marking pen Torque spanner Allen key … mm, … mm, … mm, … mm, … mm, … mm double open-ended spanner … mm, 10 mm, 13 mm, 15 mm Screwdriver set Floor guide slit up to … mm; cross-slot PH2 and PH4 Torx bit Tx 20 Side-cutting pliers Crimping pliers for cables Wire stripper Multimeter Ring spanner … mm, 10 mm Pin punch … mm Display programme switch/Service terminal ST220/GEZEconnects … Torques The torques are given at the respective installation step. … ECdrive H … Overview Components and assembly groups These illustrations show the equipment of a standard drive in 2-leaf and 1-leaf version. The structure of the assembly groups can vary depending on the drive equipment or version. Precise details about positioning of the individual components are provided on the drive drawing. 2-leaf                       1-leaf, right hand slide to open                      1-leaf, left hand slide to open      … 2 … 4 … 6 … 8 …                 Bill of material VP-Kit ECdrive H Side plate Transformer ground Transformer Transformer cable Deflection pulley Cable guide Tooth belt Control unit Rechargeable battery 10 11 12 13 14 15 16 17 18 Motor gear unit Cover Cover catch Stop buffer Track Driver, short Driver, long Belt lock Cover earthing … Div. clear adhesive labels Accessories attachment drive components Accessories for cable fastening Installation instructions User manual Wiring diagram Log book Safety analysis EC Installation Declaration of Conformity Inspection certificate booklet Type test mark Drive drawing Roller carriage … Pre-mounting … ECdrive H Pre-mounting The most up-to-date diagram is applicable for performing the pre-installation work. All components must be identified and installed in accordance with the drive drawing. … Machining the track and cover XX XX XX XX  Check profiles for damage. Cut the track and cover to the required length (see machining drawings, Chapter … ) Install the line-feed (1) and drill holes (2) according to the drawing. Clean the track and cover after machining.  … Preparing the track XX XX Slide sliding blocks (1) and earthing jumpers (2) into the mounting groove in accordance with the drive drawing. Screw on the earth jumpers (2) using the screws (3) (torque … Nm).    … ECdrive H … Pre-mounting Installing stop buffers Stop buffer: Pos. 13 in assembly group list, Chapter … Set stop buffers on the track on the left and right (1). XX Screw in the setscrews M6×6 (2) until they are in contact with the track. Do not tighten the setscrews. The exact position of the stop buffers (1) is specified during door leaf installation. XX   … Installing the drive components The exact positioning of the components is given on the drive drawings. Illustrated: 1-leaf, ÖW = 700 mm AL Illustrated: 2-leaf, ÖW = 900 mm AL Legend: AL ÖW UM UR XX Drive length Opening width Deflection pulley motor gear unit Deflection pulley Install the components with the screws provided in accordance with the drawing. àà Deflection pulley torque 15 Nm àà Torque for other components 10 Nm … Pre-mounting … ECdrive H Installing cable guides Cables can be cut! XX Lay cables in such a way that there are no cables near the moving parts. Cable guide spacing approx. 200 mm.  XX … Fix the cable guide (1) on the track. Connecting motor gear unit and control unit … 1  XX XX 10  … Route the rotary encoder cable (2) and motor connection cable (1) to the control unit (3). Insert the connector into the control unit (3). ECdrive H … Pre-mounting Connecting transformer and control unit XX Make sure that cables are cut to length and routed in such a way that they do not become jammed when the cover is positioned and cannot come into contact with moving components. XX Cut the three-wire transformer cable (1) to length. Strip both ends and attach insulated wire-end ferrules. Attach the two plugs (3) to the control unit (2). Plug the connector (3) into the control unit (2). XX XX XX … 2 … XX XX Note earthing connection! Do not mix up wires!  XX XX *      Fix the cable guide DCU (4) to the control unit. Guide the transformer cable (1) between the control unit (2) and track (5). Alternatively, the transformer cable (1) can also be mounted on the front of the control unit. 11 Pre-mounting XX Fit the transformer cable (1) to terminal (6) of the transformer. ECdrive H … 1 … Fitting the transformer ground WARNING! The track is not earthed if there is a poor connection between earthing jumper (2) and track. XX Check whether the setscrews of the earthing jumper (2) penetrate the anodised layer of the track. XX 12 Connect the earthing cable (1) from the transformer to the device flat plug. ECdrive H … Pre-mounting Fitting the cover earthing         XX XX XX XX … .1 Keep the counterbore (5) clear of any coatings. Remove the coating at some points in the dotted area (6) on the inside of the cover, if there are no blank points available for the device safety test. Screw the cable shoe of the cover earthing cable (1) using a countersunk screw (4), serrated washer (3) and hexagon nut (2). Connect the earthing cable of the cover (1) with the second plug-in connection of the device flat plug (7). Installing the side plates XX Screw the side plates (2) to the track using the screws (1) (torque … Nm). 13 Pre-mounting XX XX ECdrive H Screw the safety block (4) to the inside of the side plate (2) using the screws (3). Screw the bolt (5) completely into the safety block (4) from below. … Connecting the rechargeable battery and control unit CAUTION! Risk of injury due to impact and crushing! When the rechargeable battery cable (1) is plugged in, the pulley on the motor gear unit may move suddenly. XX Do not reach into the area of moving parts. XX XX XX XX Check whether the rechargeable battery cable (1) is long enough. If necessary, plug the rechargeable battery extension cable to the rechargeable battery cable. Route the rechargeable battery cable (1) to the control unit. Insert the connector into the control unit. … 14 ECdrive H … Device safety test and production test Device safety test and production test WARNING Risk of fatal injury due to electric shock! XX The electrical system (230 V/115 V) may only be connected and disconnected by a professional electrician or specialist electrical technician. XX Complete a device safety test according to EN 60335-1 Annex A. The device safety test consists of the following parts: àà Protective earth test with 10A test current àà Insulation strength testing (high voltage test) with 1000 VAC A testing device suitable for this standard must be used. Testing process XX Connect the mains cable with the mains plug to the transformer. XX Insert the mains plug in the testing device. XX Start the test on the testing device. XX Use the probe to test all metal parts connected to the protective conductor in sequence. The low ohm connection between the PE line of the mains cable and the metal part contacted with the probe is tested in each case. Use the probe to contact at least the following test points: àà Transformer metal bracket àà PE connection on the secondary side of the transformer (luster terminal) àà Track (blank, non-anodised area) àà Device flat plug for transformer ground connection àà Cover (blank, non-anodised area) All protective earth connections must have a resistance of less than … Ω. XX Then start an insulation strength test (high voltage test) on the testing device. Only drives that have passed the device safety test may be operated. The results of the device safety test must be documented in a traceable manner along with the serial number of the drive. After the device safety test, do not remove the device flat plug of the ground connection from the track. XX Carry out the production test as described in the wiring diagram “Automatic sliding doors DCU1-NT/DCU1-2M-NT”. … Unplugging the cables XX XX Unplug the rechargeable battery cable from the control unit and secure it for transport. Unplug the ground line on the cover from the ground connector. 15 Germany GEZE GmbH Niederlassung Süd-West Tel. +49 (0) 7152 203 594 E-Mail: leonberg.de@geze.com GEZE GmbH Niederlassung Süd-Ost Tel. +49 (0) 7152 203 6440 E-Mail: muenchen.de@geze.com GEZE GmbH Niederlassung Ost Tel. +49 (0) 7152 203 6840 E-Mail: berlin.de@geze.com GEZE GmbH Niederlassung Mitte/Luxemburg Tel. +49 (0) 7152 203 6888 E-Mail: frankfurt.de@geze.com GEZE GmbH Niederlassung West Tel. +49 (0) 7152 203 6770 E-Mail: duesseldorf.de@geze.com GEZE GmbH Niederlassung Nord Tel. +49 (0) 7152 203 6600 E-Mail: hamburg.de@geze.com GEZE Service GmbH Tel. +49 (0) 1802 923392 E-Mail: service-info.de@geze.com Austria GEZE Austria E-Mail: austria.at@geze.com www.geze.at Hungary GEZE Hungary Kft. E-Mail: office-hungary@geze.com www.geze.hu Scandinavia – Sweden GEZE Scandinavia AB E-Mail: sverige.se@geze.com www.geze.se Baltic States – Lithuania / Latvia / Estonia E-Mail: baltic-states@geze.com Iberia GEZE Iberia S.R.L. E-Mail: info.es@geze.com www.geze.es Scandinavia – Norway GEZE Scandinavia AB avd. Norge E-Mail: norge.se@geze.com www.geze.no Benelux GEZE Benelux B.V. E-Mail: benelux.nl@geze.com www.geze.be www.geze.nl India GEZE India Private Ltd. E-Mail: office-india@geze.com www.geze.in Scandinavia – Denmark GEZE Danmark E-Mail: danmark.se@geze.com www.geze.dk Bulgaria GEZE Bulgaria - Trade E-Mail: office-bulgaria@geze.com www.geze.bg Italy GEZE Italia S.r.l E-Mail: italia.it@geze.com www.geze.it Singapore GEZE (Asia Pacific) Pte, Ltd. E-Mail: gezesea@geze.com.sg www.geze.com China GEZE Industries (Tianjin) Co., Ltd. E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Engineering Roma S.r.l E-Mail: italia.it@geze.com www.geze.it South Africa GEZE South Africa (Pty) Ltd. E-Mail: info@gezesa.co.za www.geze.co.za GEZE Industries (Tianjin) Co., Ltd. Branch Office Shanghai E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Guangzhou E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Beijing E-Mail: chinasales@geze.com.cn www.geze.com.cn France GEZE France S.A.R.L. E-Mail: france.fr@geze.com www.geze.fr Korea GEZE Korea Ltd. E-Mail: info.kr@geze.com www.geze.com Poland GEZE Polska Sp.z o.o. E-Mail: geze.pl@geze.com www.geze.pl Romania GEZE Romania S.R.L. E-Mail: office-romania@geze.com www.geze.ro Russia OOO GEZE RUS E-Mail: office-russia@geze.com www.geze.ru Switzerland GEZE Schweiz AG E-Mail: schweiz.ch@geze.com www.geze.ch Turkey GEZE Kapı ve Pencere Sistemleri E-Mail: office-turkey@geze.com www.geze.com Ukraine LLC GEZE Ukraine E-Mail: office-ukraine@geze.com www.geze.ua United Arab Emirates/GCC GEZE Middle East E-Mail: gezeme@geze.com www.geze.ae United Kingdom GEZE UK Ltd. E-Mail: info.uk@geze.com www.geze.com GEZE GmbH Reinhold-Vöster-Straße 21–29 71229 Leonberg Germany Tel.: 0049 7152 203 … Fax.: 0049 7152 203 310 www.geze.com

Pre-installation instructions VP Powerdrive PL-HT KIT

Powerdrive PL-HT KIT 190485-00 EN Pre-installation instructions VP  Powerdrive PL-HT KIT Contents … 1 Introduction … Symbols and illustrations … Revisions and validity … Product liability … Reference documents … 2 Fundamental safety precautions … Intended use … Safety notices … Safety-conscious working … Environmentally conscious working … Safety instructions related to transportation and storage … Qualification … 3 About this document … 4 Overview … Diagrams … Tools and aids … Torques … Components and assembly groups … Bill of material VP-Kit Powerdrive PL-HT … 5 Pre-installation … Cutting the track to size … Preparing the track … Installing stop buffers … Connecting the contact on the toothed belt lock (optional) … Installing the drive components … 10 Connecting transformer and control unit … 11 Connecting drive motor and control unit … 11 Connecting locking (optional) and control … 12 Checking the connection between rechargeable battery and control unit … 13 Mounting the transformer earthing … 14 Testing cover earthing (on site) … 14 Production test … 15 Unplugging the cables … 15 Powerdrive PL-HT KIT Introduction … Introduction … Symbols and illustrations Warning notices In these instructions, warnings are used to warn against material damage and injuries. XX Always read and observe these warnings. XX Observe all measures marked with the warning symbol and warning word. Warning symbol Warning word Meaning DANGER Danger to persons. Non-compliance will result in death or serious injuries. WARNING Danger to persons. Non-compliance may result in death or serious injuries. CAUTION Danger to persons. Non-compliance can result in minor injuries. More symbols and illustrations Important information and technical notes are highlighted to explain correct operation. Symbol Meaning means “important note”. Information to prevent property damage, to understand or optimise the operation sequences. means “additional Information” XX … Symbol for an action: This means you have to do something. XX If there are several actions to be taken, keep to the given order. Revisions and validity Version 00: valid for PL-HT Kit from date of manufacture 2019. … Product liability In compliance with the liability of the manufacturer for his products as defined in the German “Product Liability Act”, compliance with the information contained in this brochure (product information and intended use, misuse, product performance, product maintenance, obligations to provide information and instructions) must be ensured. Failure to comply releases the manufacturer from his statutory liability. … Reference documents Type Wiring diagram Additional wiring diagrams User manual Faults and corrective measures Cable plan Safety analysis Installation instructions Installation instructions Name DCU1-NT / DCU1-2M-NT DCU1-NT-OP DCU1-NT-OP DCU1 / DCU1-2M Single leaf Double leaf Automatic sliding doors Powerdrive PL-HT KIT Powerdrive PL-HT Moving leaf These documents are subject to change. Use only the most recent version. … Fundamental safety precautions … Fundamental safety precautions XX … Powerdrive PL-HT KIT Please also note the fundamental safety precautions in the installation instructions for the Powerdrive PL-HT sliding door system. Intended use The Powerdrive PL-HT sliding door system is suitable for the construction of an automatic sliding door system that is designed for use in the medical field and in areas with high hygienic requirements. The completely assembled and tested Powerdrive PL-HT drive unit must be assembled and put into operation in accordance with the pre-installation instructions for the Powerdrive PL-HT sliding door system. The sliding door system is used for the automatic opening and closing of a building passage. The sliding door system may only be used in a vertical installation position and in dry rooms within the permitted application area (see installation and service instructions). The sliding door system is designed for pedestrian traffic in buildings. The sliding door system is not designed for the following uses: àà for industrial use àà for areas of application which do not serve pedestrian traffic (such as garage doors) àà on mobile objects such as ships The sliding door system may only be used: àà in the modes of operation provided for by GEZE àà with the components approved / released by GEZE àà with the software delivered by GEZE àà in the installation variants / types of installation documented by GEZE àà within the tested/approved area of application (climate / temperature / IP rating) Any other use is considered non-intended and will lead to the exclusion of all liability and warranty claims to GEZE. … Safety notices àà Intervention and modifications which influence the safety technology and functionality of the door system may only be carried out by GEZE. àà Problem-free and safe operation assumes proper transportation, proper set-up and installation, qualified operation and correct maintenance have taken place. àà The relevant accident prevention regulations and other generally recognised safety-related or health & safety rules must be kept. àà Only original accessories, original spare parts and accessories approved by GEZE guarantee problem-free function of the door system. àà The mandatory installation, maintenance and repair work must be performed by properly trained personnel authorised by GEZE. àà The country-specific laws and regulations are to be observed during safety-related tests. àà GEZE is not liable for any injuries or damage whatsoever resulting from unauthorised changes to the system. àà GEZE does not accept any warranty for combinations with third-party products. àà Furthermore, only original GEZE parts may be used for repair and maintenance work. àà The connection to the mains voltage must be made by a professional electrician. Perform the power connection and equipment earth conductor test in accordance with VDE 0100 Part 610. àà Use an on-site 10-A overload cut-out as the line-side disconnecting device. àà Protect the display programme switch against unauthorised access. àà In compliance with Machinery Directive 2006/42/EC, a risk analysis must be performed and the door system identified in accordance with CE Marking Directive 93/68/EEC before the door system is commissioned. àà Observe the latest versions of directives, standards and country-specific regulations, in particular: àà DIN 18650: 2010-06 “Building hardware– Powered pedestrian doors” àà VDE 0100, Part 610: 2004-04 "Installing Electrical Power Systems with Nominal Voltages up to 1000 V" àà DIN EN 16005: 2013-01 "Power operated pedestrian doorsets; safety in use; Requirements and test methods" àà DIN EN 60335-1: 2012-10 “Safety of electrical devices for home use and similar purposes - Part 1: General requirements (IEC 60335-1: 2010, modified), German version EN 60335-1: 2012 àà DIN EN 60335-2-103: 2016-05 “Safety of electrical devices for home use and similar purposes - Part 2-103: Special requirements for drives for gates, doors and windows. (IEC 60335-2-103: 2006, modified + A1: 2010, modified), German version EN 60335-2-103: 2015 … Powerdrive PL-HT KIT Fundamental safety precautions The product should be installed or incorporated in such a way that effortless access to the product is guaranteed during any repairs and/or maintenance, and that any removal costs do not stand out of economic proportion to the value of the product. … Safety-conscious working àà Secure workplace against unauthorised entry. àà Only use the cables prescribed in the cable plan provided. Cables must be shielded in compliance with the wiring diagram. àà Secure loose, internal drive cables with cable ties. àà Before working on the electrical system: àà Disconnect the drive from the 230/115 V mains and secure it against being switched back on again. Check isolation from power supply. àà Disconnect the control unit from the 24-V rechargeable battery. àà When an Uninterruptible Power Supply (UPS) is used, the system will still be under voltage even when disconnected from the mains. àà Always use insulated wire-end ferrules for wire cores. àà Danger of injury with opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts! àà Danger of injury caused by unsecured crushing, impact, drawing-in or shearing spots! àà Danger of injury due to sharp edges on the drive! àà Danger of injury during installation through freely moving parts! … Environmentally conscious working àà When disposing of the door system, separate the different materials and have them recycled. àà Do not dispose of batteries and rechargeable batteries with household waste. … Safety instructions related to transportation and storage Do not throw, do not drop product and product components. Avoid heavy blows. àà Storage temperatures under –30 °C and above +60 °C can result in damage to the product. àà Protect the product against humidity. àà Dry, well ventilated, closed, weather-proof and UV-protected rooms are suitable as storage areas. XX XX … Qualification Installation of the GEZE sliding door drive may only be carried out by experts authorised by GEZE. … About this document … Powerdrive PL-HT KIT About this document These instructions describe the pre-installation of the Powerdrive PL-HT automatic sliding door drive. … Overview … Diagrams Drawing no. Type Designation 70722-9-0950 Drive drawing Powerdrive PL-HT drive 70506-2-0263 Production drawing Track made to measure for Powerdrive PL-HT 70722-2-0250 Production drawing Carrier made to measure for PL-HT 70722-2-0207 Production drawing Ramp for left hand slide to open made to measure for PL-HT 70722-2-0208 Production drawing Ramp for right hand slide to open made to measure for PL-HT 70722-1-0119 Production drawing HPL/ wooden leaf mounted PL-HT 70722-2-0215 Production drawing Frame right / left / top 70722-2-0218 Production drawing Frame right / left / top 70722-2-0229 Production drawing Floor guide profile 70722-2-0235 Component drawing Suspension profile leaf PL-HT 70722-2-0253 Component drawing Suspension profile leaf HPL/WOOD PL-HT 70722-2-0237 Production drawing Frame right with floor guide 70722-2-0238 Production drawing Frame left with floor guide 70723-2-0239 Production drawing Floor guide profile right 707023-2-0240 Production drawing Floor guide profile left 707023-2-0250 Production drawing Carrier made to measure 70722-2-0252 Production drawing Wooden leaf PL-HT 70722-2-0255 Production drawing Seal silicone profile PL-HT made to measure The diagrams are subject to change without notice. Use only the most recent version. … Tools and aids Tool Size Tape measure Marking pen Torque spanner Allen key … mm, … mm, … mm, … mm, … mm, … mm Open-ended spanner … mm, 10 mm, 13 mm, 15 mm Screwdriver set Slot up to … mm Side-cutting pliers Crimping pliers for cables Wire stripper Multimeter Display programme switch DCU1/Service terminal ST220/GEZEconnects … Torques The torques are given at the respective installation step. … Powerdrive PL-HT KIT … Overview Components and assembly groups These illustrations show the equipment of a standard drive in 1-leaf version, right and left slide to open. The structure of the assembly groups can vary depending on the drive equipment or version. Precise details about positioning of the individual components can be found on the drive drawing (70722-9-0950). 1-leaf, right hand slide to open                1-leaf, left hand slide to open   … 2 … 4 … 6 …               Bill of material VP-Kit Powerdrive PL-HT Transformer earthing Transformer Toothed belt Cable holder Control unit Rechargeable battery Gear motor … 9 10 11 12 13 14 Track Stop buffer Ramp Guide roller Transformer cable Driver Return pulley … Div. clear adhesive labels Accessories attachment drive components Accessories for cable fastening Installation instructions User manual Wiring diagram Test log Safety analysis EC Installation Declaration of Conformity Test certificate booklet Type test mark Drive drawing Roller carriage … Pre-installation … Powerdrive PL-HT KIT Pre-installation The up-to-date drive drawing is applicable for the pre-installation work to be carried out. All components must be identified and installed in accordance with the drive drawing. … Cutting the track to size XX XX XX XX … Check profiles for damage. Cut the track (Pos. … in the assembly group list, Chapter … ) to the required length (see processing drawings, Chapter … ). Check whether additional bore holes are necessary (see production drawing for track made to measure, Chapter … ). Clean the track after processing. Preparing the track     XX XX … Push sliding blocks (4) and earth connectors (3) into the mounting groove in accordance with the drive diagram. Screw the device flat plug (2) to the earth connector (3) using the slotted pan head screw M4 × … (1) (torque … Nm). Powerdrive PL-HT KIT … Installing stop buffers XX XX … Pre-installation Push the stop buffers (1) onto the track from the left and right. Tighten the Allen screws (2) of the stop buffer slightly.   Connecting the contact on the toothed belt lock (optional) XX Only insert the locking pin (1) in again after the cover has been set in place. XX Place the alarm contact switch (3) on the feedback switch (2). Fix both switches in place on the locking mechanism using M2.3 x 18 (4) screw and spring washer. Connect cable. Shorten the switching flag of the alarm contact switch. XX XX XX     … Pre-installation … Powerdrive PL-HT KIT Installing the drive components The exact positioning of the components is given on the drive drawings. Illustrated: right hand slide to open, passage width 1065 mm Illustrated: left hand slide to open, passage width 1065 mm Legend: AL L ÖW LR AR FB FH Z Vrs Vls Length of drive Running track length Opening width Ramp length Ramp gap Leaf width Leaf height Length of toothed belt Extension left Extension right When the drive is extended (Vls / Vrs) the positions of the components must be adapted accordingly. XX 10 Install the components with the screws provided in accordance with the drawing. àà Torque for components which transfer force: 15 Nm àà Torque for other components: … Nm Powerdrive PL-HT KIT … Pre-installation Connecting transformer and control unit XX Make sure that cables are routed and secured in such a way that they do not become jammed when the cover is positioned and cannot come into contact with moving components.   XX XX XX XX XX XX … Cut the transformer cable (1) from the transformer to the control unit (3) to size. Fit wire-end ferrules to the transformer cable (1). Note earthing connection! Do not mix up wires! If necessary, shorten and strip cable (1), attach insulated wire-end ferrules and connect to the connector (2) (see wiring diagram). Connect the connector (2) to the control unit (3). Connecting drive motor and control unit      XX XX Route the rotary transducer cable (2) and motor connection cable (1) to the control unit (3). Insert the connector into the control unit (3). 11 Pre-installation … Powerdrive PL-HT KIT Connecting locking (optional) and control …  … XX XX XX XX XX 12 Plug in the locking cable (1) into the control unit. Lay cable to the locking mechanism, shorten if necessary, strip and attach insulated wire-end ferrules. Connect cable to locking mechanism (2) (see wiring diagram). Place cover (3) on control unit and lock in place. The retention force of the cover can be increased by slightly bending the cover. When positioning the cover, do not trap any cables. Powerdrive PL-HT KIT … Pre-installation Checking the connection between rechargeable battery and control unit  CAUTION! Danger of injury due to impact and crushing! When the rechargeable battery cable is plugged in, the door leaves can move unexpectedly. XX Make sure that the rechargeable battery cable is not plugged into the control unit. The rechargeable battery is not connected to the control until the production test, Chapter … , or during commissioning. XX XX Check whether the rechargeable battery cable (1) is long enough. If necessary, plug the rechargeable battery extension cable to the rechargeable battery cable. 13 Pre-installation Powerdrive PL-HT KIT … Mounting the transformer earthing   XX XX XX Slide the earthing rail (1) to its final position. Tighten … Allen screws (2) (torque … Nm). Connect the earthing cable (3) from the transformer to the device flat plug (4).   … Testing cover earthing (on site) XX 14 Make sure that there is a cover earthing on the cover (on site). Powerdrive PL-HT KIT Pre-installation … Production test WARNING Risk of fatal injury due to electric shock! XX The electrical system (230/115 V) may only be connected and disconnected by a professional electrician. XX Carry out mains connection and earth conductor test in accordance with VDE 0100 Part 610. XX Carry out the production test as described in the wiring diagram “Automatic sliding doors DCU1-NT/DCU1-2M-NT”. … Unplugging the cables XX XX Unplug the rechargeable battery cable, transformer cable (1, Chapter … ) and locking cable (optional) (1, Chapter … ) on the control unit. Wind up the cables and fix them in place. 15 Germany GEZE GmbH Niederlassung Süd-West Tel. +49 (0) 7152 203 594 E-Mail: leonberg.de@geze.com GEZE GmbH Niederlassung Süd-Ost Tel. +49 (0) 7152 203 6440 E-Mail: muenchen.de@geze.com GEZE GmbH Niederlassung Ost Tel. +49 (0) 7152 203 6840 E-Mail: berlin.de@geze.com GEZE GmbH Niederlassung Mitte/Luxemburg Tel. +49 (0) 7152 203 6888 E-Mail: frankfurt.de@geze.com GEZE GmbH Niederlassung West Tel. +49 (0) 7152 203 6770 E-Mail: duesseldorf.de@geze.com GEZE GmbH Niederlassung Nord Tel. +49 (0) 7152 203 6600 E-Mail: hamburg.de@geze.com GEZE Service GmbH Tel. +49 (0) 1802 923392 E-Mail: service-info.de@geze.com Austria GEZE Austria E-Mail: austria.at@geze.com www.geze.at Hungary GEZE Hungary Kft. E-Mail: office-hungary@geze.com www.geze.hu Scandinavia – Sweden GEZE Scandinavia AB E-Mail: sverige.se@geze.com www.geze.se Baltic States – Lithuania / Latvia / Estonia E-Mail: baltic-states@geze.com Iberia GEZE Iberia S.R.L. 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Branch Office Guangzhou E-Mail: chinasales@geze.com.cn www.geze.com.cn GEZE Industries (Tianjin) Co., Ltd. Branch Office Beijing E-Mail: chinasales@geze.com.cn www.geze.com.cn France GEZE France S.A.R.L. E-Mail: france.fr@geze.com www.geze.fr Korea GEZE Korea Ltd. E-Mail: info.kr@geze.com www.geze.com Poland GEZE Polska Sp.z o.o. E-Mail: geze.pl@geze.com www.geze.pl Romania GEZE Romania S.R.L. E-Mail: office-romania@geze.com www.geze.ro Russia OOO GEZE RUS E-Mail: office-russia@geze.com www.geze.ru Switzerland GEZE Schweiz AG E-Mail: schweiz.ch@geze.com www.geze.ch Turkey GEZE Kapı ve Pencere Sistemleri E-Mail: office-turkey@geze.com www.geze.com Ukraine LLC GEZE Ukraine E-Mail: office-ukraine@geze.com www.geze.ua United Arab Emirates/GCC GEZE Middle East E-Mail: gezeme@geze.com www.geze.ae United Kingdom GEZE UK Ltd. E-Mail: info.uk@geze.com www.geze.com GEZE GmbH Reinhold-Vöster-Straße 21–29 71229 Leonberg Germany Tel.: 0049 7152 203 … Fax.: 0049 7152 203 310 www.geze.com

Reference drawing TSA 325 NT M3 NV D2560mm H2775mm

MSW Comfort

Installation drawing surface-mounted wood DIN L ActiveStop

Installation plan surface-mounted glass DIN L ActiveStop

GEZE 3D model T-Stop guide rail

Drawing TS 5000 and variants with T-Stop guide rail without mounting plate in door leaf installation opposite hinge side

GEZE 3D model TS 5000 RFS mounting plate

GEZE 3D model TS 5000 RFS mounting plate